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MaintMaster Manufacturing Intelligence

From messy notes to clear insights with AI

MaintMaster MI turns your unstructured text notes into clear, usable data that everyone can trust. It captures frontline knowledge and translates it into insights for technicians, managers and leaders alike. Combined with CMMS and OEE, it reveals the full picture of losses, causes and suggestions actions - all in one place.

Turn overlooked notes into data you can use

Operator logs, shift comments and work orders contain valuable detail. Maintmaster MI makes sense of them, revealing recurring problems and past fixes so your improvements can add up day after day.

 

MaintMaster MI: Making sense of every note, log and data point

Real manufacturing intelligence,  powered by AI

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See the patterns others miss

Operators write shorthand like “mttr pump L3” or “sensor trippin.” MI interprets this language, clustering similar notes into recurring problems across shifts, lines and sites.

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Get a head start on fixes

When an issue comes back, MI suggests likely actions based on past solutions. Instead of starting from scratch, technicians know where best to get started.

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Troubleshoot faster

Maintmaster MI reduces trial-and-error with practical hints and proven fixes. That means faster resolutions, less wasted time and fewer repeated breakdowns.

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Focus where it matters most

Downtime drivers are structured and ranked, Pareto-ready. Chronic losses stand out clearly, giving managers confidence they’re tackling the issues that cost most.

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Trained for your factory floor

Unlike generic AI, MI is a private, in-house model trained on real manufacturing data. It understands shorthand, slang and messy shop-floor notes so its insights are practical, accurate and ready to use.

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Driving better decisions

MI helps senior teams see the real cost of recurring issues and the progress of improvement work across lines and sites supporting smarter, faster decisions that deliver lasting impact.

What MaintMaster MI means for your teams

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Production

  • Identify recurring loss drivers
  • Prioritise fixes that deliver the biggest production gains
  • Use patterns to guide planning and continuous improvement projects

 

Maintenance

  • Troubleshoot faster with context that points you in the right direction
  • Cut down on repeat jobs by spotting recurring issues early
  • Link recurring problems to asset care and preventive plans

Make improvement part of everyone’s day

Operators see their notes turn into action, maintenance get clearer starting points, managers get priorities and see recurring trends across machines, lines and sites. Even without a CI team, Maintmaster MI makes improvement practical, shared and part of your everyday.

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Turn repeat problems into smarter actions

Instead of chasing the same breakdowns shift after shift, MaintMaster MI shows the patterns behind them. Guided by past actions, it helps teams tackle the causes rather than just the symptoms so every job moves you forward instead of in circles.

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MI + OEE: From root cause to suggested actions

OEE shows you downtime and losses. Maintmaster MI builds on that by adding the detail from operator notes and shift comments, giving teams a deeper understanding of why losses happen and where to focus first.

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MI + CMMS: From work orders to what works

CMMS records the who, what and when of every job. Maintmaster MI makes sense of the unstructured notes around those jobs revealing recurring issues and highlighting fixes that worked before, so teams spend less time guessing and more time solving.

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MI + CMMS + OEE: One connected view

MI adds what's missing - the details buried in notes, shift comments and work orders. That means fewer blind spots in work requests, clearer information passed between production and maintenance and a clearer record of what really happened and what solved it.

Webinar

From notes to insights: Introducing MaintMaster Manufacturing Intelligence

Your operators and technicians capture valuable knowledge every day — in shift comments, work orders, and notes. But most of it stays buried in unstructured text.

Join us on 13 November at 11:00 AM to discover how MaintMaster Manufacturing Intelligence (MI) turns messy notes into reliable, actionable insights.

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Book a demo

Learn more about the system