IOT Sensor Use Cases
Discover all the ways you can use MaintMaster’s IoT Sensors to improve your condition-based maintenance.
OUR IOT SENSORS WILL DETECT
Out of the box, our IoT Sensors will measure four things: Air pressure, temperature, vibrations and humidity. And, of course, battery status.
All are visibly in your familiar interface of MaintMaster.
Detect deviations before breakdowns occur
Did you calculate how much a production stop costs you per minute, wouldn’t it be incredible if you could predict and prevent a few of these? No matter how good your preventive maintenance is, there will always be breakdowns that occur unexpectedly. With MaintMaster IoT Sensors, you will be able to predict some of them for optimal reliability.
Easy to set up
Our IoT sensors are designed in a way that they can be set up in a very short time. They are powered with batteries and communicate wirelessly. This makes it easy, fast and cost-effective to set up sensors in large amounts. Plug and play
Integrates with your other systems
Our sensors feed data directly into MaintMaster. This means you configure all the variables and actions directly from a familiar user interface – From MaintMaster. There is no need for consultants and programmers, if you are familiar with MaintMaster, you will be able to integrate sensor data!
Collecting data is easy, but drawing useful conclusions for a more reliable production is the tricky part. The MaintMaster CMMS software is designed to do just that. MaintMaster automatically creates work orders and other maintenance activities based on sensor data as well as all the graphs and diagrams that you need to present and monitor your activities.
The aim of our sensors is to create alerts and maintenance jobs based on certain limiting values. We have taken the time to predefine a broad set of limiting value suggestions and detections of changing trends that can be configured inside of MaintMaster. Setting up the triggers requires no programming skills. You can do it on your own.
Our Sensors are priced at a point that makes it possible for you to monitor all your equipment. You will not have to make a choice between critical and non-critical machines. Just measure everything to ensure more reliable production.
WHEN SHOULD I INSTALL IOT SENSORS?
Our IoT sensors have many applications. You can use them to measure vibrations, air pressure, temperature and humidity. That means that there are many machines that can be monitored with MaintMaster IoT sensors.
Getting the data from the sensors and creating tasks from sensor data offers can create a huge benefit to your maintenance department. The most significant value, however, is created in one of the following scenarios.
When inspection requires the production to halt
Some inspections are only possible during a production stop but in many cases, some crucial components of a machine can be monitored with sensors while the production is at full capacity.
When deviations are invisible to human senses
Some deviations can only be observed with the right equipment. Take vibrations for instance: Our vibration sensors can provide reliable data and reliable comparisons over a long period of time.
When the object is hard to access
Some objects are located in far places that are hard to reach. If the procedure to reach them requires dismantling of objects or climbing into high places our sensors can save extensive amounts of work.
When the inspection is a health or safety risk
Some objects are located in places where extensive health and safety equipment is necessary for safe access. Installing sensors instead of having your maintenance personnel inspect dangerous objects has a promising potential to increase workplace safety.
Use case: Food temperature control
Perfect food management with steady temperatures
Avoid spoilt food or expensive machine breakdown with accurate, real-time temperature monitoring of all your critical equipment. Get automatic notifications and work orders assigned to the right expert when a deviation is detected.
HOT OR COLD? PERFECT.
Maintaining temperatures is vital for many manufacturers handling sensitive foods that need unbroken cold chains from production to distribution. Take the temperature with IoT sensors before deviations indicate incoming breakdowns.
And monitor temperature and more data even in extreme temperatures. Get real-time insights and see historical trends to make temperature control easier – with automatic work order creation in your Maintenance Software.
READY TO TAKE THE TEMPERATURE?
Maintain safe food storage temperatures
Set your desired temperature range and receive instant alerts if temperatures deviate, helping you to prevent potential food spoilage and contamination before it becomes a problem.
Food temperature monitoring from everywhere
Say goodbye to manual inspections and have real-time temperature information from anywhere, at any time, ensuring the freshness and safety of your food.
Let sensors create work orders
Say goodbye to manual work order creation. When a sensor detects a temperature deviation, it automatically creates and assigns work orders to your chosen person or team.
See trending temperatures
Improve your preventive maintenance monitoring with historical equipment data and trending insights on temperatures, vibrations, relative humidity, and air pressure.
Use case: Hard-to-reach places
Monitor your dangerous and unreachable assets risk-free
Monitor equipment in hard-to-reach or hazardous places without losing valuable production time or risking your or your team’s safety.
DISCOVER SENSORS THAT LOVE A CHALLENGE.
Most premises have equipment in isolated or even dangerous places. Plug-and-play sensors allow you to monitor your equipment without risking the safety of your technicians. Rip the tape, place the sensor once and monitor all your hard-to-reach equipment.
Forget dismantling machines or looking for ladders. Get real-time insights and see historical trends to make proactive maintenance easier – with automatic work order creation when the sensors find deviations. Inspect with a click in MaintMaster CMMS.
READY TO CUT YOUR NUMBER OF RISKY INSPECTIONS?
Improve your safety
MaintMasters IoT sensors can be placed in hazardous or hard-to-reach locations, enabling remote monitoring and control to reduce risk to human workers.
Increase your efficiency
Our IoT sensors can provide real-time data on conditions in hard-to-reach places, enabling more informed decision-making and optimised operations.
Be better at maintenance
Our IoT sensors can provide early warning signs of potential problems, enabling
preventive maintenance to be carried out before failure occurs, reducing downtime and maintenance costs.
Enhance your data collection
MaintMasters IoT sensors can collect data in remote or challenging environments, providing valuable information that would otherwise be difficult or impossible to obtain, enabling data-driven improvements and decision making.
Use case: Scaling monitoring
Rip battery slip and scale your maintenance
Scale your maintenance with plug-and-play IoT sensors. Measure all assets you depend on with a direct connection to your CMMS for an unbeatable overview.
MONITOR ALL EQUIPMENT THAT COUNTS.
Typically, the Internet of Things and sensors are luxuries saved for your most critical machines. Not anymore. With affordable and powerful plug-and-play IoT sensors, monitor all your key peripherals like gates, ventilation, and media support.
Monitor all equipment limitlessly and get automatic work orders created and assigned when sensors detect a deviation. Your most important machine data feeds into your Maintenance Software around the clock – giving you insights to improve efficiency and productivity.
READY TO TAKE MAINTENANCE TO THE NEXT LEVEL?
Centralise your monitoring
MaintMasters IoT sensors enable the centralisation of monitoring data, making it easier to view, analyse and manage multiple assets and systems from a single location.
Automate your monitoring
With MaintMasters IoT sensors, you can automate the monitoring process, reducing the need for manual checks and freeing up time for other tasks.
Increase data visibility
MaintMasters IoT sensors provide real-time visibility into the performance of assets and systems, allowing you to identify and resolve issues before they become major problems.
A scalable solution
MaintMasters IoT sensors are scalable, allowing you to easily add or remove sensors as your monitoring needs change, ensuring you always have the level of visibility you need to effectively manage your assets.
Use case: vibrations
Monitor and detect bearing failures wirelessly
Detect vibration changes and bearing failures anywhere on any device. Get automatic notifications and work orders assigned to the right expert when a deviation is detected.
KNOW BEFORE YOUR EQUIPMENT BREAKS.
Bearing failures often cause equipment stops. The prevention? Straighten the axis, lubricate, and clean. Know when to give your assets care with IoT sensors. Monitor your critical bearings around the clock with automatic warnings when vibrations deviate.
MaintMaster IoT sensors remove the need for preventive walkarounds and inspections. Attach a sensor to a gearbox, motor, axis, or anything you have a bearing on. Get real-time and trending insights and even automatic work orders in your maintenance software.
READY TO KNOW YOUR EQUIPMENT VIBRATIONS?
Get early warnings
MaintMasters IoT sensors can detect and alert you to unusual vibrations, allowing you to identify potential problems early before they cause significant damage or downtime.
Take part in predictive maintenance
By monitoring vibration levels, MaintMasters IoT sensors can provide valuable data for predictive maintenance, enabling you to proactively address potential issues before they become major problems.
Improve your equipment life
By monitoring vibration levels and addressing problems early, MaintMasters IoT sensors can help extend the life of your equipment and reduce the need for costly repairs or replacements.
Increase operational efficiency
MaintMasters IoT sensors can help ensure that your equipment is operating optimally, reducing downtime and increasing efficiency, resulting in cost savings and improved performance.
Unleash the Power of Maintenance with MaintMaster!
Say goodbye to compliance headaches and hello to effortless maintenance management with MaintMaster. Designed with European Maintenance Standard (EN 13306:2017) in mind, it offers a user-friendly interface that simplifies maintenance planning and boosts productivity. Get real-time data and insights to keep your business running smoothly and easily.
Streamline work orders, schedule preventive maintenance, and easily track inventory levels. The built-in mobile app gives technicians the flexibility to access work orders and critical information on the go, facilitating seamless communication with supervisors. Upgrade your maintenance game with MaintMaster today!