0
%
OEE improvement in <6 months
Improve your OEE with expert guidance
We’ve spent 20+ years helping manufacturers reduce downtime and increase performance.
Easy adoption
Fits how production teams work - easy for operators to use, trusted by managers and part of the daily rhythm on the shop floor.
Deeper insights
Every downtime, performance change or quality issue is captured in real time - giving you reliable insight into causes and actionable improvements.
Made for production
Designed by manufacturing experts who understand the pace, pressure and priorities of plant life. Software that works as hard as your team does.
Plant-wide performance on one screen
See OEE, availability, performance and quality for every line and work centre in a single view. Compare lines and shifts, spot the bottleneck, and see if today’s production is on track against plan.
Turn shift-end surprises into action
Shift issues shouldn’t wait for reports. Maintmaster OEE shows where output is slipping right now, helping teams act fast and keep production running smoothly.
Connect every team to one shared view
Operators, engineers and managers work from the same live data — reducing delays, guesswork and confusion at shift handover.
Turn blind downtime into visible causes
When downtime is logged as “machine stopped,” no one knows why it happens again. Capture every stop with reason codes and patterns so you fix root causes.
Move from opinions to facts
Opinions and rough estimates slow progress. Expose true losses and performance gaps so every decision drives visible results across your plant.
Stop reacting, start improving every shift
Without real-time loss tracking, every shift repeats the same problems. See live trends and performance gaps so teams adjust on the floor and keep improving every day.
Live performance at each line
Track live production speed, OEE%, and downtime across every line and shift. View loss reasons as they happen so you can act before they grow into missed orders and overtime.
Find the real causes behind every loss
Capture and categorise every unplanned stop, speed loss, and quality failure. Drill down into the detail to identify repeat issues and remove uncertainty about where time is really lost.
Achieve lasting improvements
Turn data into action by comparing shifts, products, or full quarters. Monitor how changes impact performance and build a continuous improvement culture driven by evidence, not assumptions.
Spot issues before they grow
Live dashboards highlight OEE, downtime and status for every line and work centre, with clear alerts when performance drops. Production, maintenance and team leads see which lines need attention first, so they can act before small issues cut into output.
Spot downtime patterns
Analyse downtimes by week, shift or work centre. See how often events occur and how they trend over time, so you can target the biggest losses first and track the impact of improvement work.
Update teams instantly
Share notes, issues and actions from the line. Tasks are tagged to individuals with time stamps, so operators, engineers and managers can see what has happened, who owns the next step and what is still open.
Live line status at a glance
Show real-time OEE%, downtime, and status across every line, shift, and area. Used by production, maintenance, and team leads to stay in control.
See the shift, minute by minute
Scroll through production events as they happen – including stops, speed losses, and rejects – to pinpoint exactly when deviations start and end.
Act fast, right on the line
Let operators reassign downtime reasons, view work instructions or videos, and track actions on-screen. A live timer shows how long lines are stopped.
Fix issues with on-screen help
Attach PDFs, videos, or SOPs to downtime reasons so operators get guidance without leaving the display, cutting delays and boosting first-time fixes.
20%
OEE gain by improving changeover efficiency
We now know the moment something goes wrong. The result? Problems don’t linger and past improvements aren’t lost.
42%
reduction in downtime with OEE-driven continuous improvement
This system is so visual, you can see the bar chart change as the day progresses. The CI team uses it daily for running reports, reviewing root cause analysis and looking at trends.
10%
OEE gain sing insights from real-time data
If you’re running blind, you’re always reacting. Data is what turns you from firefighting into leading. Maintmaster OEE is our daily driver. It powers a lot of our decisions.
Capture losses automatically
Collect downtime data from connected machines and add operator input for cause and duration for accurate tracking of every event.
Analyse where performance slips
Use dashboards and reports to break down losses by line, shift or product, exposing the biggest drains on output and efficiency.
Warn teams before output drops
Set up alerts when lines slow or targets miss so teams react instantly instead of after the shift.
Find hidden opportunities
Drill through OEE, availability, and quality metrics to find the biggest causes of loss. Follow the data from line to shift and product until the next improvement is clear.
Assign action and lock in progress
Record notes, set owners and track completion to make sure gains stay permanent. With CPC (Continuous Process Control), when setup slips, you’ll know. CPC tools track speed, quality, and output, identifying changes fast.
Grow with a system that adapts
Expand from one line to multiple sites, add reports, and tailor dashboards as your improvement culture matures.
Display live performance where it matters
Track targets, speed, and yield with OEE, downtime, and quality data on large screens and handhelds to keep production on course throughout the shift.
Unite teams around one shared truth
Present production, quality, and maintenance data together so operators, engineers, and CI leads work from the same numbers with collaboration between shifts and departments.
Trigger action visually
Highlight breaches, slow runs or setup delays with clear visual alerts so your team responds faster and keeps output on course.
Stay connected everywhere
View the same live displays on mobile or remote dashboards to stay informed when you’re away with complete visibility across every site, shift, and team location.
AI insight that drives smarter production decisions
By combining OEE data with AI understanding of operator notes and shift comments, Manufacturing Intelligence gives leaders a deeper understanding of performance and loss.
See missing patterns
Interpret notes like “mttr pump L3” or “sensor trippin” automatically with grouping for similar notes into recurring issues across shifts, lines, and sites.
Start fixes faster
Get recommended actions based on previous fixes for every problem so technicians can start repairs instantly.
Find problems easily
Cut trial-and-error with real guidance and proven solutions for quicker fixes, reduced downtime, and fewer recurring failures.
Address the highest impact issues
Structure and rank downtime drivers automatically, ready for Pareto analysis.
AI-ready your factory floor
Forget generic AI with Manufacturing Intelligence built and trained on real manufacturing data understanding shorthand, slang, and messy notes.
Production and Maintenance in sync
Connect OEE with CMMS for seamless data exchange that keeps production and maintenance aligned. Data updates in real time across both systems, ensuring one accurate view - no duplication, no lag, no manual updates.
Detect downtime, generate jobs
Let Maintmaster OEE automatically generate jobs in the CMMS when it detects downtime events for faster response tips and high equipment productivity.
Make the integration yours
Customise the integration freely for your factory's needs, including rules and triggers matching your preventive, predictive, or mixed maintenance strategy.
Your plant’s performance. Visible, measurable and improving.
MaintMaster OEE gives you real-time visibility into what's really happening on the shop floor — so you can catch downtime early, fix the root cause fast, and keep production on track. From operator actions to strategic decisions, it’s the data backbone that drives improvement across your entire operation.
Production Monitoring
Spot downtime as it happens, uncover root causes fast, and prevent disruptions before they hit your targets.
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Improving Changeover Efficiency
Make every changeover repeatable, efficient, and a driver of continuous improvement.
Preventing Unplanned Downtime
Spot downtime as it happens, uncover root causes fast, and prevent disruptions before they hit your targets.
Performance Benchmarking
Create one version of the truth across all sites, reveal hidden losses, and drive measurable improvement.
Teams & Visual Performance Data
Clear, real-time insights that keep every shift aligned and prevent small losses from becoming big problems.
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Supporting CI Projects & Teams
One source of truth for every team, turning data debates into measurable results on every shift.
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OEE for Batch Manufacturing Processes
Make hidden batch losses visible.Helping teams track phase overruns, catch delays early, and protect output with clearer batch control.
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OEE & AI
Turn production data into clear, actionable insights. Helping teams spot losses, fix root causes, and boost performance every shift.
Learn moreReady to finally spot losses and hit your production targets?
Discover why your team keeps fixing the wrong issues and which losses have the biggest impact on output.