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AI- powered CMMS & OEE software for ambitious manufacturers

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Performance & Benchmarking

Turn performance data into progress

With Maintmaster OEE, benchmark performance across shifts, lines, and sites—giving everyone a shared, data-driven view of the truth.

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Trusted by industry leaders across Europe

Why teams use Maintmaster OEE

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Compare performance with confidence

See every line, shift, and site through the same lens with consistent OEE calculations.

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Find hidden gaps before they cost you

Reveal underperforming lines, inefficient changeovers, or recurring losses in minutes.

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Build a culture of continuous progress

Replace debates with data, align teams, and focus improvement where it matters most.

From data debates to fact-based decisions

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Before

Same lines, different numbers

When every line or site measures performance differently, true benchmarking becomes impossible.

Teams spend more time debating data than improving it, and leaders struggle to see where investment is most needed.

Without shared definitions or consistent OEE calculations, improvement efforts remain fragmented and progress uncertain.

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Action

Create one version of the truth

Maintmaster OEE standardises how performance is measured and compared. Shared loss codes, consistent definitions, and identical OEE formulas ensure every site speaks the same language.

From live dashboards to historical reports, teams see accurate, comparable data — unlocking true performance benchmarking across shifts, products, or plants.

 

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Result

Visibility that drives improvement

With benchmarking in place, manufacturers turn variation into opportunity.

Teams discover why one line thrives while another struggles, share best practices, and direct improvements where they have the greatest impact — without new equipment or extra cost.

Benchmark with confidence.

One standard. One system.

Real results

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Shared definitions & loss codes

Standardise performance across every site

Establish consistent OEE calculations and loss categories used by every team.

Apply automatically across all plants, ensuring accurate, comparable results.

Multi-Site Dashboards

See performance at a glance

View live OEE for every line and site in one screen.

Colour-coded indicators highlight which lines are running well — and which need attention.

Filter instantly by plant, product, or shift for quick analysis.

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Root Cause & Downtime Analysis

Find the story behind the numbers

Every downtime reason is logged with consistent codes.

Micro-stops, changeover times, and recurring faults become visible patterns that reveal hidden inefficiencies.

Trend & Pareto Reports

Turn hidden losses into capacity

Compare performance by line, shift, or SKU.

Use Pareto charts to see which losses cost the most time and target improvements that deliver real gains.

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Performance Thresholds & Alerts

Protect improvements automatically

Set targets for OEE or loss categories and receive instant notifications if values drift below threshold.

Teams act before problems grow, keeping performance gains locked in.

Proven results — Data-driven gains in OEE and uptime

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OEE improvement >6months

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Reduction in unplanned downtime

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Reduced changeover variance

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Reduction in idling and short stops

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"The ability to compare the three plants is huge. Before, it was all anecdotal… now we can actually say where we’re at and where the problems are."

- Eric Steer, VP of Operations, Chairmans Foods

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"Benchmarking is one of the biggest benefits. You’re not just tracking OEE; you’re comparing performance of the same product across different lines — and that tells you where to look."

- Shabaz Mahmood, Manufacturing & Engineering Manager, Science in Sport

Before and after

Maintmaster OEE

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The old way

Local data, global confusion

  • Inconsistent OEE calculations
  • Different loss definitions across sites
  • Endless debates over data accuracy
  • Wasted time aligning reports
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The new way

Shared facts, shared progress

  • Standardised data across all plants
  • Real-time comparison of lines and shifts
  • Clear investment priorities
  • Faster, more confident decisions

Take control of your production with Maintmaster OEE

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Get clear on performance. Know where to focus

MaintMaster OEE gives you a consistent, real-time view of performance across every line. Benchmark with confidence, identify gaps faster, and act where it counts.

Learn more

 

See other OEE use cases

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Preventing Unplanned Downtime

Spot downtime as it happens, uncover root causes fast, and prevent disruptions before they hit your targets.

Learn more

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Production Monitoring

Spot downtime as it happens, uncover root causes fast, and prevent disruptions before they hit your targets.

 

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Supporting CI Projects & Teams

One source of truth for every team, turning data debates into measurable results on every shift.

 

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Improving Changeover Efficiency

Make every changeover repeatable, efficient, and a driver of continuous improvement.

Learn more

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Teams & Visual Performance Data

Clear, real-time insights that keep every shift aligned and prevent small losses from becoming big problems.

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OEE & AI

Turn production data into clear, actionable insights. Helping teams spot losses, fix root causes, and boost performance every shift.

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Frequently asked questions